ELEMENT ANALYZER HANDHELD

 

HANDHELD ELEMENT ANALYZER TR-EA
Hand-held alloy analyzer (XRF) is a powerful weapon in material identification (PMI) in production of high temperature and high pressure boiler, container, pipe, etc; metal identification in iron and steel metallurgy, nonferrous metals, aerospace, weapons, submarine vessels, etc; metal material identification in engineering installation and construction projects in areas of the petrochemical refining, fine chemical, pharmaceutical, power plant, aerospace, etc to ensure equipment and material acceptance meet the project specified requirements; scrap metal recycling industry.

Performance Features of Handheld Alloy Analyzer
  1. Small, light and easy to carry.
  2. High-speed processing chip, advanced algorithm and high-responsive software, resulting in even faster analysis.
  3. High-performance X-ray Tube, Ultra-high Resolution Detector combined with Digital Multi-channel Processing Technology, yielding super-high detection resolution.
  4. Indicator lights flash on both sides for safety purposes during measurement, i.e., the built-in double beam technology will automatically sense whether there is a sample at the measurement window.
  5. Industrial resistive touch screen, superior to capacitor screen in back-light and clearer against sunlight in the field. At the same time, people don't need to take off gloves when they are operating machine in some particular environment.
  6. TR-EA utilizes anti-slip, abrasion resistance and streamlined design, which is light and easy to carry. It also integrates the new high speed digital multi-channel technology, the new library grade base identification system and the super-FP algorithm. These features allow it to measure elements faster, with higher accuracy and greater repeatability.
  7. Intelligent battery management exerts a real-time monitoring of the residual capacity of battery and backup battery through MSBUS bus.
  8. Automatic switch to standby mode when not used and recovery after the machine is picked up, which saves power and extends working time; moreover, TR-EA has a gravity sensing system which shuts down instrument automatically when it accidentally falls down, another safety consideration; TR-EA will also give out alarm when ambient temperature or humidity exceeds the scope of application.
  9. T-EA adjusts air pressure factor automatically based on altitude it has detected. This function increases excitation effect of light elements by 40% and that of rare earth elements by 30%.
  10. TR-EA is supportive to battery hot plug, hence battery can be replaced without powering off the machine.
  11. On TR-EZ, users can customize the reports by adding their company logos, addresses, test results, spectrum and others (such as product description, origin of products and batch number).
  12. TR-EA is built with double beam technology which can automatically sense whether there is a sample at the measurement window. This is also a safety and protection feature. The brightness of the display of TrueX is automatically regulated according to environment brightness.
  13. TR-EA can be configured and maintained in a remote way via Internet.
  14. TR-EA can build a three-dimensional element content distribution graph allowing for a fast estimate of mineral reserves or the extent of geological disaster with the built-in GPS for latitude and longitude reading combined with a 3rd party GIS analysis software.
  15. TR-EA new algorithm optimizes the spectral resolution, so lower detection limits can be achieved, which are comparable with even large-scale lab instruments.
  16. TR-EA Ultra-short optical™path design can significantly improve light element excitation effects, without the fall/fill condition.
  17. TR-EA has a built-in environmental sensing system covering conditions such as temperature, dust humidity and others.

Application Features

1. Excellent Performance

TrueX shows element symbols in both English and Chinese. With high precision, high testing speed and comparable results to even that of laboratory equipment, TR-EA displays alloy grade and elements percentage content (up to three decimals) and ppm content in an apparent way.

2. One-touch operation

TR-EA test lasts only a few seconds and identification of alloy grades takes only 1 or 2 seconds. This facilitates operation by non-technical users.

3. Nondestructive testing (NDT)

TR-EA test does not damage or have any adverse effect on the use of samples. No damage is foreseen in the entire test process.

4. Analysis software

Analysis software is a professional analysis software which enables the users to easily configure passwords, customize analysis reports and implement remote control of machine; users can edit alloy grade library, add their own grade number or define their own company's alloy brands; the software also allows automatic calibration of instrument and diagnosis of problems in a remote way; the software can be updated via Internet.

5. Scrap metal recycling and sorting

Scrap metal recycling, reuse, and on-site analysis and sorting. TR-EA offers a rapid and reliable identification of the scrap metals when scrap metals are transacted between buyers and sellers. TR-EA delivers quantitative element analysis of iron alloy, copper alloy, aluminum alloy, copper-iron alloy,lead-tin alloy, mixed alloys, etc, and rapid identification and sorting of these alloys on the site.

6. Application fields, safety and standards

TR-EA is suitable for alloy material identification (PMI) for incoming inspection; material inventory management;re-inspection of construction materials in petrochemical construction, metal smelting, pressure vessel, power plant, petrochemical industry, fine chemical, pharmaceutical, aerospace and other industries to avoid serious safety accidents resulting from mixed or unqualified materials. TR-EA is in compliance with ANTM standard, China National Standard (GB), UNS, electric industry standard (DL), API, JIS, GMP, TSG, Mechanical Industry standard (JB), etc.

7. Quality Control, Quality Assurance (QC/QA) and Error-proofing(PKKA - YOKE)

In metal processing and manufacturing industry, quality control and quality assurance (QC/QA) and error proofing (PKKA - YOKE) of materials (raw materials), semi-finished products and finished products are indispensable. Use of mixed or unqualified materials will bring losses to the company. This is true for companies ranging from small metal processing plants to large aircraft manufacturers.

8. Data Processing and Enterprise Resource Planning (ERP)

Data can be transferred via USB, WIFI and Bluetooth and stored in excel, pdf or other formats. Users can customize the reports by adding their company logos, addresses, test results, spectrum and others (such as product description, origin of goods and batch number); i-cloud data storage service is optional. Data can transport to Enterprise Resource Planning (ERP) system.


Scope of elements in standard test mode can be extended if there is such a need.: Can analyze Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Se, Zr, Nb, Mo, Rh, Pd, Ag, Cd, Sn, Sb, Hf, Ta, W, Re, Pb, and Bi, totaling 25 elements.

Instrument specification

  • The ARM architecture Cortex-A8 1 GHZ
  • System Processor:  The Android 4.2 operating system/80MHZ ADC digital pulse processor/4096 MCA channel, 32GB memory
  • Display:  Industrial resistive touch screen with a screen size of 4.3"
  • Data storage:  Built-in 32gb memory, 300,000 spectral data and spectrum can be stored
  • Operating Temperature:  -20℃~+50℃
  • Operating Humidity:  ≤90%Limit of
  • Library of extensible and customizable alloys
  • Ability to make measurements on pipes, flat surfaces, surface integrals and welds
  • Method of analysis:  the x-ray energy dispersive method for analysis of fluorescence
  • Simultaneously detect elements:  simultaneously detect dozens of elements
  • Processor and RAM:
  • CPU: 1GB
  • RAM: 1GB
  • The standard configuration: 32G
  • Range content: ppm ~ 99.99% 
  • 15 seconds reading time 
  • GPS, WIFI:  integrated into the system 
  • Battery: lithium battery, which can be loaded with a maximum capacity of our 6800Ah can operate continuously for 8 hours; Equipped with high voltage (110V-220V) adapter, can work under current alternative 
  • Sensor resolution: solid, liquid, powder 
  • Sensor resolution: low resolution can be 139eV 
  • Excitation source: 40KV / 100mA-Ag window miniature tube anode X of light and high voltage sources
  • Collimator and filter: sights of 4.0 or 2.0 of diameter, automatic switch of 8 filters. 12 kinds of groups, plus mode consisting of world, can satisfy different types of tests of samples 
  • Display: touchscreen TFT - LCD, resolution of 640 * 480. 
  • Protection against water, dust and shock 
  • Test window: 12mm. 
  • Charging system gas: Helium charging system of ordinary pressure. 
  • Security: standalone password manager mode. 
  • Data Transmission: digital multi-channel technology, the transmission of data SPI, a quick scan, count rate, waterproof miniature USB, which can be connected to the desktop computer. 

Alloy family

  1. Iron-based alloy series (stainless steel, chromium/molybdenum alloy steel, low alloy steel, tool steel, seamless steel)
  2. Nickel-based alloy series (nickel alloy, nickel/cobalt alloy)
  3. Cobalt-based alloy series
  4. Titanium-based alloy series
  5. Copper-based alloy Series (bronze, brass, copper and nickel alloy, etc.)
  6. High-temperature alloys (molybdenum tungsten alloy)
  7. Aluminum-based alloy
REAL TEST VALUE OF 316 TEST SAMPLE

Reading

Mode

Cr%

Mn%

Mo%

Ni%

No1

ALLOYS

16.56

1.22

2.03

10.18

No2

ALLOYS

16.66

1.29

2.01

10.15

No3

ALLOYS

16.61

1.20

2.05

10.05

No4

ALLOYS

16.62

1.19

2.00

10.03

No5

ALLOYS

16.68

1.18

2.05

10.15

No6

ALLOYS

16.67

1.22

1.99

10.10

No7

ALLOYS

16.62

1.25

2.04

10.16

No8

ALLOYS

16.5

1.16

2.03

10.20

No9

ALLOYS

16.7

1.19

2.01

10.17

No10

ALLOYS

16.63

1.20

2.03

10.08

Standard value

16.68

1.22

2.03

10.11


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